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Production Head For Chemical Manufacturing Industry

15.00 to 24.00 Years   Indore, Mumbai City, Ahmedabad   29 Nov, 2021
Job LocationIndore, Mumbai City, Ahmedabad
EducationNot Mentioned
SalaryRs 34 - 40 Lakh/Yr
IndustryMedical / Healthcare
Functional AreaGeneral / Other Software
EmploymentTypeFull-time

Job Description

Production Head (General Manager Production) For Chemical Industry-

  • Evolved strategies for implementing world-class maintenance processes to curb machine breakdowns, reduce the rejection rate, realize operational efficiencies, control variability, costs as well as reduce the cycle-time; managing a team and guiding staff members to address and resolve performance bottlenecks
  • Leadership Experience in Operations & Maintenance of Sodium Sulphate Recovery System
  • Should have Experienced in Operations of Viscose, Auxiliary, or Acid H2SO4 Plant.
  • Managing Plant with minimum breakdown by Implementing systems like 5S, KAIZEN, FMEA, and WHY-WHY Analysis
  • Should have experience of basic conceptualization to Commissioning in VSF Green Field Project, Sodium sulfate Recovery plant.
  • Expertise in driving the projects to completion which aim to either minimize loss of material/energy in-process steps or to simplify the process (LEAN approach)
  • Exhibited a firm approach to sustain and encourage safe work environments and capabilities to streamline operations; applied continuous improvement principles to increase process & maintenance efficiency and company profits
  • Should be Strategic Planner: Developed, initiated, and evaluated new policies, procedures & internal controls; assessed & resolved complex operational problems; resourceful in ensuring sufficient human, financial, and technological resources are available to carry these out
Competencies- Plant Operations, Operations & Maintenance, Installation & Commissioning, Basic/Detailed Engineering, Quality Management, Operational Excellence, Budgeting & Forecasting, Vendor ManagementKey Working Areas:
  • Plan &Achieve sodium sulfate salt production & Its Quality.
  • Spearheading entire gamut of operations entailing Production Planning & Process Calculations
  • Implementing safety standards through RISK & HAZOP analysis
  • Performing design vetting of various equipment with the vendor
  • Supervising the selection of equipment based on TBA and meeting with various Foreign and Indian vendors
Highlights:
  • Attained cost savings by reduction in raw material, steam & power consumption
  • Drove out waste/nonvalue added throughout the Lean Manufacturing
  • Implemented ISO 9********, EMS-14000, OHSAS 18001, SA8000 and IMS Systems
  • Introduced &implemented SAP PP Module
  • Commissioned equipment such as Multistage Flash Evaporator, Anhydrous Evaporator, Acid Absorption Crystallizer, and Salt Bagging & Packing System
Major Equipment Exposure:
  • Multi-stage flash Evaporator, Anhydrous Tripple effect Evaporator, Rotary Vacuum Filters
  • Acid Absorption Crystallizer, Steam base Crystallizer, Rotary Drum Dryer
  • Steam Ejectors& Vacuum pump, shell & tube heat exchangers, BHE & PHE
  • Furnace, Absorbers, Converter, Reactor, Scrubber.
  • Candle Filters, Sand Filters, Filter Press.
  • Belt conveyors, Bagging and Packing Systems
  • Cooling Towers& Refrigeration System.
Production Planning & Control
  • Determine production requirements based on plant capacity and production specifications.
  • Plan workflow and schedules for production departments.
  • Monitor production status and ensure timely delivery.
  • Assist in production risk assessment and mitigation activities.
  • Ensure that finished products meet quality standards and customer specifications
  • Resolve production issues and escalate unresolved issues to management promptly.
  • Monitor and analyze Downtime with Root cause to reduce its impact on Cost, Quality, and Delivery.
  • Engaging with internal stakeholders for the smooth operation of the department.
Safety & Environment
  • Developing SOPs, JSA, HAZOP & SMP and periodic review for its up-gradation
  • Lead/Support/Develop business-specific standards/best practices and efforts as directed by Business and Corporate.
  • Assist plants in leading Process Hazards Analysis (PHA) for major risk projects by providing expert PHA methodologies.
  • Support PSM Excellence implementation. Identify needs required to comply with PSM requirements.
  • Assist the plants in their procedure development and provide direct support to their implementation efforts of new and existing standards and local process safety requirements
  • Participate in Process Safety Event investigations/root cause analysis to guide to all plants. In conjunction with site management teams, track corrective actions where business-wide issues are identified.
  • Evaluate events and operational results and support the revising / updating of site policies, procedure revisions, and training to address process safety-related findings.
Change management
  • Lead Continuous improvement culture among team members to deliver excellence in operations.
  • Ensure ABG Operational excellence guidelines are adhered to by continuous training, implemented, and reviewed using the RADAR framework of ABG.
  • Knowledge transfer initiatives among inter and intra unit members to continuously improve the processes and systems
  • Identify opportunities for joint improvement projects among departments, vendors, and suppliers through CFTs
  • taking the lead on transition management, ensuring continuity of operations
  • Assist in new product development and enhancements.
Project
  • Own the CAPEX projects to improve quality, cost, productivity within timelines resulting in significant business improvement and customer satisfaction.
  • Ensure Onsite and offsite quality inspection of incoming materials to ensure the standards are met for quality parameters
  • Ensure completion of process improvement projects within a specified time frame while achieving a cost reduction goal.
Provide management with project status updates, feedback, and appropriate reporting on key responsibilities and objectives.Regulatory compliance
  • Ensure all the relevant regulatory compliances applicable to the operations are adhered to.
  • Participate in periodic regulatory compliance audits from external and internal parties to continuously improve systems.
Maintenance
  • Coordinate with maintenance teams to ensure maximum equipment availability for operations.
  • Ensure implementation of QMS, EMS, OHSMS, and Operational Excellence guidelines for continuous improvement and maintaining standards.
  • Coordinate and timely execution and commissioning of new development initiatives for improvements
Planning & budgetingPropose the department P&B in the area of Consumption ratios, Maintenance cost, resources management, etc., to management for approvals and achieve the same by deploying resources.Customer centricity
  • Continuously create awareness about customer-centricity among team members to build a customer-oriented mindset.
  • Managing customer complaints in consultation with CTS.
  • Ensure Quantity & quality parameters of the products/services supplied to internal and external customers
  • Provide excellent customer service and ensure customer satisfaction.
People Management
  • Ensure employees are aware of their roles and responsibilities and deliverables
  • Create an enabling environment to discuss and share people issues at the workplace
  • Identify and facilitate appropriate training of competency gaps with the help of the HR department
  • Encourage and model the recognition culture at the workplace
  • Ensure Safety and Environment awareness among employees and training wherever required
Develop line managers into people managers to handle day to day grievances with the utmost sensitivityRegulatory compliance
  • Ensure all the relevant regulatory compliances applicable to the operations are adhered to
  • Participate in periodic regulatory compliance audits from external and internal parties to continuously improve system
Maintenance
  • Coordinate with the maintenance in periodic maintenance and troubleshooting to ensure availability and reliability of equipment.
  • Coordinate and timely execution and commissioning of new development initiatives for improvements
, Production Head (General Manager Production) For Chemical Industry-
  • Evolved strategies for implementing world-class maintenance processes to curb machine breakdowns, reduce the rejection rate, realize operational efficiencies, control variability, costs as well as reduce the cycle-time; managing a team and guiding staff members to address and resolve performance bottlenecks
  • Leadership Experience in Operations & Maintenance of Sodium Sulphate Recovery System
  • Should have Experienced in Operations of Viscose, Auxiliary, or Acid H2SO4 Plant.
  • Managing Plant with minimum breakdown by Implementing systems like 5S, KAIZEN, FMEA, and WHY-WHY Analysis
  • Should have experience of basic conceptualization to Commissioning in VSF Green Field Project, Sodium sulfate Recovery plant.
  • Expertise in driving the projects to completion which aim to either minimize loss of material/energy in-process steps or to simplify the process (LEAN approach)
  • Exhibited a firm approach to sustain and encourage safe work environments and capabilities to streamline operations; applied continuous improvement principles to increase process & maintenance efficiency and company profits
  • Should be Strategic Planner: Developed, initiated, and evaluated new policies, procedures & internal controls; assessed & resolved complex operational problems; resourceful in ensuring sufficient human, financial, and technological resources are available to carry these out
Competencies- Plant Operations, Operations & Maintenance, Installation & Commissioning, Basic/Detailed Engineering, Quality Management, Operational Excellence, Budgeting & Forecasting, Vendor ManagementKey Working Areas:
  • Plan &Achieve sodium sulfate salt production & Its Quality.
  • Spearheading entire gamut of operations entailing Production Planning & Process Calculations
  • Implementing safety standards through RISK & HAZOP analysis
  • Performing design vetting of various equipment with the vendor
  • Supervising the selection of equipment based on TBA and meeting with various Foreign and Indian vendors
Highlights:
  • Attained cost savings by reduction in raw material, steam & power consumption
  • Drove out waste/nonvalue added throughout the Lean Manufacturing
  • Implemented ISO 9001-2000, EMS-14000, OHSAS 18001, SA8000 and IMS Systems
  • Introduced &implemented SAP PP Module
  • Commissioned equipment such as Multistage Flash Evaporator, Anhydrous Evaporator, Acid Absorption Crystallizer, and Salt Bagging & Packing System
Major Equipment Exposure:
  • Multi-stage flash Evaporator, Anhydrous Tripple effect Evaporator, Rotary Vacuum Filters
  • Acid Absorption Crystallizer, Steam base Crystallizer, Rotary Drum Dryer
  • Steam Ejectors& Vacuum pump, shell & tube heat exchangers, BHE & PHE
  • Furnace, Absorbers, Converter, Reactor, Scrubber.
  • Candle Filters, Sand Filters, Filter Press.
  • Belt conveyors, Bagging and Packing Systems
  • Cooling Towers& Refrigeration System.
Production Planning & Control
  • Determine production requirements based on plant capacity and production specifications.
  • Plan workflow and schedules for production departments.
  • Monitor production status and ensure timely delivery.
  • Assist in production risk assessment and mitigation activities.
  • Ensure that finished products meet quality standards and customer specifications
  • Resolve production issues and escalate unresolved issues to management promptly.
  • Monitor and analyze Downtime with Root cause to reduce its impact on Cost, Quality, and Delivery.
  • Engaging with internal stakeholders for the smooth operation of the department.
Safety & Environment
  • Developing SOPs, JSA, HAZOP & SMP and periodic review for its up-gradation
  • Lead/Support/Develop business-specific standards/best practices and efforts as directed by Business and Corporate.
  • Assist plants in leading Process Hazards Analysis (PHA) for major risk projects by providing expert PHA methodologies.
  • Support PSM Excellence implementation. Identify needs required to comply with PSM requirements.
  • Assist the plants in their procedure development and provide direct support to their implementation efforts of new and existing standards and local process safety requirements
  • Participate in Process Safety Event investigations/root cause analysis to guide to all plants. In conjunction with site management teams, track corrective actions where business-wide issues are identified.
  • Evaluate events and operational results and support the revising / updating of site policies, procedure revisions, and training to address process safety-related findings.
Change management
  • Lead Continuous improvement culture among team members to deliver excellence in operations.
  • Ensure ABG Operational excellence guidelines are adhered to by continuous training, implemented, and reviewed using the RADAR framework of ABG.
  • Knowledge transfer initiatives among inter and intra unit members to continuously improve the processes and systems
  • Identify opportunities for joint improvement projects among departments, vendors, and suppliers through CFTs
  • taking the lead on transition management, ensuring continuity of operations
  • Assist in new product development and enhancements.
Project
  • Own the CAPEX projects to improve quality, cost, productivity within timelines resulting in significant business improvement and customer satisfaction.
  • Ensure Onsite and offsite quality inspection of incoming materials to ensure the standards are met for quality parameters
  • Ensure completion of process improvement projects within a specified time frame while achieving a cost reduction goal.
Provide management with project status updates, feedback, and appropriate reporting on key responsibilities and objectives.Regulatory compliance
  • Ensure all the relevant regulatory compliances applicable to the operations are adhered to.
  • Participate in periodic regulatory compliance audits from external and internal parties to continuously improve systems.
Maintenance
  • Coordinate with maintenance teams to ensure maximum equipment availability for operations.
  • Ensure implementation of QMS, EMS, OHSMS, and Operational Excellence guidelines for continuous improvement and maintaining standards.
  • Coordinate and timely execution and commissioning of new development initiatives for improvements
Planning & budgetingPropose the department P&B in the area of Consumption ratios, Maintenance cost, resources management, etc., to management for approvals and achieve the same by deploying resources.Customer centricity
  • Continuously create awareness about customer-centricity among team members to build a customer-oriented mindset.
  • Managing customer complaints in consultation with CTS.
  • Ensure Quantity & quality parameters of the products/services supplied to internal and external customers
  • Provide excellent customer service and ensure customer satisfaction.
People Management
  • Ensure employees are aware of their roles and responsibilities and deliverables
  • Create an enabling environment to discuss and share people issues at the workplace
  • Identify and facilitate appropriate training of competency gaps with the help of the HR department
  • Encourage and model the recognition culture at the workplace
  • Ensure Safety and Environment awareness among employees and training wherever required
Develop line managers into people managers to handle day to day grievances with the utmost sensitivityRegulatory compliance
  • Ensure all the relevant regulatory compliances applicable to the operations are adhered to
  • Participate in periodic regulatory compliance audits from external and internal parties to continuously improve system
Maintenance
  • Coordinate with the maintenance in periodic maintenance and troubleshooting to ensure availability and reliability of equipment.
  • Coordinate and timely execution and commissioning of new development initiatives for improvements
,

Keyskills :
quality controlsap ppprocess improvement projectssafetysap pp moduleproduction planningqualitypp moduleroot causecost savingsnew product developmentdeliverycontinuity of operationssa 8000continuous improvement cultureenvironmental impact as

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