Factory Head For Garment Manufacturing

Job Description

Factory Head for Garment Manufacturing Key responsibility areas have been all factory operations including cutting, stitching, finishing, packing, quality, industrial engineering, machine maintenance, administration, sampling, screen printing, job working vendors.Planning and setting up production targets for different garment styles and achieve the same within time and cost parameters.Optimising man & machine utilization to achieve pre-set production targets.Preparing, managing and driving the production schedule and effectively coordinating with various departments such as Cutting, Accessories Store, In-house and Out House Production and finishing & Packing, Quality Control, Shipping, etc. to ensure optimum production and shipping styles on time.Preparing manufacturing instructions, checklists, and operating procedures for all production orders.Setting assembly line as per the requirement of each style.Maintaining & ensuring quality standards for the products. Handling Hanger SystemEnsuring cut-to-ship ratio with zero rejection as target and high-efficiency percentageParticipate in continual improvements.To maintain discipline and give training to workers.Maintaining 5S /Kaizen activities & Training for the workers.Preparing and implementing action plans effectively to maximize the overall equipment efficiency of production machines. Root cause analysis and implementation of corrective action for production-related concernsDistribution of workload to operators in order to achieve daily production targets.Manpower deployment as per their skill MatrixTroubleshooting and solving technical problems.Monitor process and quality parameters. Troubleshooting and corrective action wherever requiredDomain expertise in Textile industry w.r.t.end-to-end production process from Cut to Pack of Men, Women, Kids Wear, Sportswear & Made-upsVarious types of fabric like knits, woven, denim, canvas, leather & PVC with different blends of cotton & polyester washing, seam selling, printing, embroidery and other value addition processLeveraged extensive knowledge of Quality Management Techniques & implemented ISO standards,5S & Lean System for various companiesAssured the quality of outsourced garments by AQL based audits on vendors-endProficient in deploying various methodologies to analyze production processes, recommending modifications to minimize escalations, realize operational efficiencies, control variability, costs and reduce cycle-timeManaged & led teams for running projects successfully and maintaining direct & indirect materials according to production plansPlanned & implemented changes to machinery, equipment, production systems & methods of working and provided direction of quality control inspection systems & reported proceduresKey Result Areas:Set up a garments Production unit with a capacity of 500+ sewing machines.Set up a Sublimation Printing and Embroidery unit as wellLayout planningProduction & material planning & Sourcing.Production Scheduling.SamplingResponsible for all garments operation from Cutting to Dispatch.Responsible for Quality Assurance in various stages like Fabric, Accessories, Inline/ Final inspection & Audits.Handling all aspects of production from receipt of order to dispatch of the shipment.Planning and setting units for production according to requirements.Handling Production & Quality of 150 in-house machines besides outsourced production. Dealing with vendors Planning in-house and outhouse production to meet delivery dates. Carrying production in a cost-friendly manner.Procuring material for production (if required).Preparing samples for pre-production, production, and shipment approval.Dealing with fabricators, suppliers for the material.Chasing approvals from merchandisers.Chasing store for the material.Ensuring quality of goods at every level of production from fabric to final packing.Ready to wear- Basic Fast Fashion, Sportswear, Value added-hi fashion including screen printed, beaded, embroidered garments, PPE garments, Industrial uniforms, Luxury, Couture & Made to measure garments, Speciality garments including Tape fused & post cured anti-wrinkle high-value Shirts, anti-static carbon grid coveralls, etc.Other cut & Sew Products: Backpacks, Rucksacks, Sling bags, Duffel bags, OEM Automobile seat trims for Honda cars, Filter bags for industrial applications.,

Keyskills :
marketingmade to measurequality controlquality standardsfinal inspectiondeliverycontinuous improvement facilitationassembly linetextile industrysopcorrective actiondaily productioncost controlfigurative artquality assurancematerial planning